Channels The Right Size Are Scarce
It turns out that the aluminum channels turn out to be either too thin or too narrow. I am thinking that buying a 5" wide 1/4" wall rectangular aluminum tube, then running it through the bandsaw to get a channel might be the simplest solution. Of course, I'm a little unsure whether my bandsaw is going to be happy cutting 1/4" wall aluminum. Hmmmm.
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